Features and advantages of point and line cutting

I. High-precision processing

Point Wire Cutting has an impressive high precision machining capability, capable of achieving machining accuracy down to the micron level. This extraordinary precision makes point wire cutting shine in many fields that have stringent requirements for precision. For example, in the aerospace industry, the manufacture of key components such as engine blades and turbine disks requires a high degree of precision in terms of size and shape. Engine blades need to have precise airfoils and surface roughness to ensure efficient airflow and low-noise operation; turbine disks have to withstand huge centrifugal forces and high temperatures, and their precision is directly related to the reliability and performance of the engine. Point wire cutting technology can meet these requirements and accurately shape the complex shapes of blades and turbine disks to ensure the stable operation and excellent performance of the aircraft in the harsh environment at high altitude.

Complex Shape Processing Capability

Point wire cutting shows unrivaled flexibility and adaptability when dealing with complex shape processing tasks. It is almost not subject to any limitation of workpiece shape, and can process all kinds of complex contours and curves at will. Whether it is a concave or convex shape, or a workpiece with special structures such as sharp corners or narrow gaps, point wire cutting can accomplish the machining task with ease. Taking the manufacturing of medical devices as an example, some micro instruments used for minimally invasive surgeries, such as extremely fine knives, often have unusually complex shapes and need to realize a variety of functions in a very small space. Point and line cutting technology, with its excellent processing ability, can accurately shape the complex shape of these instruments to meet the requirements of minimally invasive surgery on the high precision and high reliability of the instruments.

Wide range of processing materials

Dot-wire cutting has an amazingly wide selection of processing materials. It can not only excellently deal with common metal materials, such as tough steel, lightweight aluminum, copper with good electrical conductivity, etc., but also easily cope with the processing challenges of hard alloys, super-hard materials and other difficult materials. This wide range of applicability makes point wire cutting a great success in many industry application scenarios. Taking the electronics industry as an example, printed circuit board is the core component of electronic equipment, and its manufacturing process requires precise cutting of multi-layer metal and insulating layers. Point wire cutting technology with its compatibility with a variety of materials, can efficiently and accurately complete this complex processing task, for the high performance and high reliability of electronic equipment provides a solid foundation.

Fourth, low-loss processing

In the processing, point wire cutting shows excellent low-loss characteristics. This means that it can maximize the use of valuable raw materials and significantly reduce production costs. Especially when dealing with some expensive materials, such as titanium alloys, etc., the low-loss characteristics of point wire cutting are particularly important. In the aerospace sector, for example, titanium alloys are widely used in the manufacture of aircraft structural components due to their high strength, low density and good corrosion resistance. However, titanium alloy is expensive, through the point wire cutting technology for processing, can effectively reduce the waste of materials, improve the utilization rate of materials, so as to ensure product quality at the same time, reduce production costs and enhance the market competitiveness of enterprises.

Five, good surface quality

The workpiece after point wire cutting processing usually presents satisfactory surface quality with low roughness. This advantage greatly reduces the subsequent processing procedures and significantly improves the production efficiency. In the manufacture of optical instrument components, good surface quality is decisive for ensuring the realization of optical properties. For example, high-precision lenses and mirrors, the flatness and roughness of their surfaces directly affect the refraction and reflection of light. Point wire cutting technology can provide these parts with high-quality surfaces, without excessive subsequent polishing treatment, to meet the demanding requirements of optical instruments on the surface quality of parts.